Drum brake also has an adjuster mechanism, an emergency brake mechanism and lots of springs. Rhino 450 yxr45fav offroad vehicle pdf manual download. The shoes are pulled away from the drum by the springs when the brakes are released. Brake system maintenance tips roger daniel alignment. Of its various components, the materials that cause friction brake discs and brake pads need to be periodically maintained and replaced, as they are subject to wear. How to recognize brake pad wear patterns yourmechanic advice. Is there a way to ensure your cars brakes not only perform well, but also last as long as possible.
Maintenance of the braking system brembo official website. It absorbs energy from the moving part and slows down the vehicle with the help of friction every vehicle has its own braking system to stop that vehicle. Warranty period the detail please checkwith your deal 2. The main contents include the basic physics principle used in brake system and the basic components of brake system will be introduced. The connections are such that the left front and the right rear brake are on one circuit and. Maintenance and adjustment system, brake components, electri use a soft cloth to dry your motorcy cal components, muffler outlets, and cle. Experts recommend replacing these fluids every few years, depending on your vehicle, to ensure the brakes are operating as efficiently as possible. Please read the disclaimer before attempting any work in this faq. The hydroboost uses the hydraulic pressure from the power steering system to provide the driver assist in applying the brakes. Air brake system electrical system note intervals listed in this schedule recommended by cimc are the basic requirements for the chassis operating safely under healthy condition and obtaining the expected service life, more stringent maintenance intervals may be needed according to federal. Sensotronic brake control the brakes of the future sensotronic brake control sbc is the name given to an innovative electronically controlled brake system which mercedesbenz will fit to future passenger car models. Again, as weve learned, air loss isnt necessarily a bad thing, but it will mean youre stuck.
The bmp minimizes response and reaction times and reduces cabling between the switch cabinet and the brake motor. Antilock braking system maintenance sep 5, 2014 comments off on antilock braking system maintenance brake blog 27,872 total views before the antilock braking system, often referred to as abs, drivers had to manually pump their brakes as fast as possible when they needed to stop quickly to prevent the brakes from overheating and seizing up. H624 auxiliary lift axle suspension limited warranty statement rev e 0119 184 kb h664 composilite fx fixed lift axle flyer rev a 0314 295 kb h769 truck lift axle suspensions rev f 1019 8. For truck drivers, getting stranded in the middle of a mountain. Brake voltage supplied from the motor sew eurodrive. The use of computer assisted systems is a major step towards improving the safety and performance of vehicles. Od1008 us army ordnance center and school five credit hours general the wheeled vehicle braking systems subcourse, part of the light wheel vehicle mechanic mos 63b skill level 3 course, is designed to. Units not authorized sc 491095cla72 shop equipment, common no. Your automobiles brake system may be one of the most important safety systems in your vehicle. Gritt 1062002 diagonal split system in a diagonal split system, one brake line is run to each rear brake and one to each front brake. The device is designed to service heavy vehicle brake assemblies and reduce manual lifting. Everything to know about brake maintenance buy auto parts.
It functions like the rectifier type bge and the voltage relay ur combined into one. Our versatile modular system ensures that the intorq bfk458 is a true allaround talent. This paper investigates one aspect of system design, the braking system. This topcoat paint system is similar to whats used in the cookware market on the underside of pans and it gives a durable, fade resistant coating thats easy to wipe clean and ensures that apollo calipers will look great for years to come. Procedure of the warra ang to genuine users book and a the customer must maintain keep the complete maintenance recordsced b. Page 3 operating manual ebn 200400 1 safety regulations note. Read and understand all instructions and procedures before you begin to service components. Inspect the entire circumference and length of the brake hoses using a mirror as required. While the compressor can overcome a small leak, running compressors too hard can lead to failure.
View and download yamaha rhino 450 yxr45fav service manual online. Meritor maintenance manual 4 revised 0105 about this manual this manual provides maintenance and service information for meritor cam brakes and automatic slack adjuster. Brake system overview below is an explanation of this systems operation the brake system the braking system is the most important system in your car. If the air system for the brakes is not properly maintained, sludge, consisting of oil from the compressor and moisture build up, can form and clog the valves causing valve failure. Depending on the transmitted signal output of the sensor, the ecu performs the calculation and judges the skid status to determine if it s necessary to run the abs. For this 8 minute training video i will cover the 5 components of the modern air brake systems that, thanks to technology and numerous safety features built into the system, have dramatically improved a trucks stopping ability. The brake system is often checked by the mechanic during routine oil changes and maintenance. Gritt 11 1062002 11 frontrear hydraulic split front axle rear axle this is a diagram of a basic frontrear split hydraulic system. When you apply pressure to the brake pedal, the master cylinder forces brake fluid via the brake lines into the wheel.
Maintenance and periodic replacement the braking system is one of the main safety elements active in any vehicle. This system consists of thousands of mechanical and electronic parts, and makes up nearly half the vehicles weight. Brake fluid makes a big difference keep your vehicle running at its best with a fluid flush in the brake system. The first system is the primary system other system is the secondary system march 2003march 2003 fire apparatus driveroperator 1afire apparatus driveroperator 1a slide 21125. A brake is one of the most important controls of the vehicle. The abs was designed to prevent brakes from locking during panic stops. Read and observe all warning and caution hazard alert. Antilocking brake systems abs on most newer apparatus reduces possibility of being thrown into a skid when the brakes are fully applied components speed sensors valves in the brake line of each brake controlled by the abs on some systems, the valve has three positions.
Maintenance manual 4 cam brakes and automatic slack. Notice that there is one line from the master cylinder to the rear axle brakes and one line to the front axle brakes. The dealer shall check the warranty maintenance record, license card for the customer. Brakes are an important safety system designed to keep drivers and passengers safe, so it makes sense to take the time winterize andor do regular yearly maintenance. The final factor that moves the vehicle is the amount of traction its tires have on the road surface. The braking system is a very important component to a motorcycle. The brake may only be used in the way described in chapter 2. Consult the service manual different from the owners manual of the specific make and model for checking the brakes and finding. Proper air brake system maintenance is very important and only takes a few minutes. The target of this thesis is to people get more information about automobile brake system and study some basic maintenance methods. This 6 min video covers a lot of questions weve received over the years regarding antilock brake systems abs, so we decided to put together this brief presentation to help answer these questions. Maintenance and servicing of the air brake system 76 air brake adjustment myths 77 section summary questions 78. I changed a brake hose because it was leaking and i am going to change the other 3 brake hoses soon, but do i need to change.
Operation, diagnosis and repair of hydroboost power. It includes both standard solutions that can be used universally and specific solutions for special industry requirements. But over time, driving conditions and many miles on moving parts can cause the need for repairs to the engine, transmission, suspension and other major systems. The basic hydraulic circuit is comprised of the 1 s t circuit and the 2 n d circuit that is active only when the abs is functioning and is the integral part that controls the hydraulic parts transmitted to various wheels.
Prox offers rebuild kits for master cylinders and calipers, and improved brake pads and rotors brake systems. The wheel hub and brake assembly components should be thoroughly wetted to suppress dust before the brake shoes or brake pads are removed. The bmp brake control system optional for frame sizes 71 to 225 the bmp control system is a bme brake rectifier with an integrated voltage relay. Vehicle inspection systems is proud to introduce the brakemate brake maintenance system. The highlight is the coordinated components that can be freely configured with each other. Yamaha rhino 450 yxr45fav service manual pdf download.
Antilock braking system 2 antilock braking system abs is an automobile safety system that allows the wheels on a motor vehicle to maintain tractive contact with the road surface according to driver inputs while braking, preventing the wheels from locking up and avoiding uncontrolled skidding. The collection of hoses, pipes, cylinders, fittings and pistons in the brake hydraulic system is responsible for taking the drivers intention to slow down or stop the vehicle when he steps on the brake pedal and converting it into the power to overcome and control the vehicles kinetic energy and manage its speed. Glad you asked lets take a look at brake maintenance. If an enclosed vacuum system or brake washing equipment is not available, employers may. Regular maintenance, such as oil changes or tire and brake replacement, is natural to any vehicles upkeep. Maintenance manual 38, hydraulic abs for mediumduty trucks, buses and motor home chassis c version hydraulic abs maintenance manual 39, hydraulic abs for mediumduty trucks, buses and motor home chassis d version hydraulic abs maintenance manual mm0677, hydraulic antilock braking. Often, during panic stops, a driver applies too much pressure to the brake pedal and the brakes lockup, causing the wheels to skid and a loss of vehicle control. One is that air can get into the system, either by absorption directly into the brake fluid or more commonly by absorption of water, which contains air. This process is fast and easy and will pay for itself now and down the road.
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